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Web Converting Systems

Coating Lines

A primary component of New Era Converting’s product offering is complete coating lines. Our custom coating lines are purpose built for your application, and can be designed for a variety of substrates such as film coating, fabric coating, foam coating, foil coating, paper coating and even flexible glass or rigid board substrates. If your product is run roll to roll or roll to sheet, chances are we have built equipment for a similar web converting application. From a web handling perspective, we can design your converting equipment stop and go or continuous operation at speeds up to 3000 feet per minute. New Era’s experienced staff can help you in all stages of the acquisition of your new coating line. From process development on our pilot web coating and drying line through turnkey installation, New Era can assist you in every step.

Coating & Laminating Lines

If your process requires the lamination of one or more substrates to a coated base material, our custom designed coating and laminating lines offer you a purpose built solution for your web converting application. Our vast experience with custom laminating lines ranges from more typical applications at ambient temperature to webs up to 240″ wide with thermal heating capabilities using hot water, hot oil, electrically heated rolls and IR web heating. Our experienced engineering staff can handle the thermal calculations for your process and design the equipment to provide an even nip gap profile based on your processes nip pressures. New Era’s experienced staff can help you in all stages of the acquisition of your new coating and laminating line. From process development on our pilot coating and laminating line through turnkey installation, New Era can assist you in every step.

Web Treatment Lines

Many web processes require exposing a substrate to a variety of environmental conditions, such as, high temperature, humidity, solution baths, and a multitude of other variables. New Era combines our knowledge of custom web lines with our process expertise to provide a custom engineered system for your web treatment line. Our experience ranges from environmental enclosures to solution dip tanks, each of which presents its own challenges with regard to operator access for web threading and maintenance. New Era’s experienced staff can help you in all stages of the acquisition of your new web treatment line.

Specialty & Custom Equipment Lines

In addition to more tradition web converting lines, New Era Converting Machinery has a wealth of experience with embossing lines, calendering lines, web inspection equipment, rewinder machines, and sheeters to name a few. Our customer’s often have the need for highly specialized web processing lines that require a great degree of customized equipment. New Era’s staff has the experience and expertise to work with the customer in developing and implementing the process required to meet their needs.